Multiple Formulas And Overall Production Line EPC Projects

JCT not only provide chemical equipment, but also offer comprehensive solutions for the adhesives and resins industry, including formulas, production processes, and complete production line equipments.

1. High viscosity/high filler adhesive solutions

Applicable products:

• Silicone sealant
• Rubber compound
• Rebar adhesive
• Tire repair sealant (high-filler system)
• PVP solid glue

For high-viscosity, high-filler, and difficult-to-disperse systems, we provide complete solutions from formula adaptation and mixing processes to complete production lines. Core equipment includes sigma mixer, double planetary mixer, vacuum degassing systems, and automatic discharge systems to ensure uniform material, bubble-free production, and stable output.

2. Hot melt/thermo-reactive adhesive solutions

Applicable products:

• Hot melt glue
• Graft adhesive

For hot melt and graft reactive adhesives, we not only provide reactors, melt mixing systems and molding systems, but also assist customers in determining reaction processes, temperature control logic and safety configurations to achieve stable, safe adn scalable industrial production.

3. Water-based adhesive/emulsion adhesive solutions

Applicable products:

• White glue
• Styrene-acrylic emulsion
• BOPP (bottle-on-plate) acrylic pressure sensitive adhesive
• Neoprene glue (water-based/solvent-based)

In the field of water-based adhesives and emulsion products, we have extensive experience in emulsion polymerization and mixing. We can provide reactor systems, emulsification systems, online cooling and filtration configurations, and offer formula and process parameter suggestions based on customer needs to help them quickly achieve stable mass production.

4. PU/soluble-based adhesive solutions

Applicable products:

• PU adhesive
• Neoprene adhesive (soluble-based)

For PU adhesive and solvent-based adhesives, we prioritize explosion-proof design, solvent recovery, and environmental protection requirements. We can provide production lin designs that meet safety standards, along with mature production processes and equipment selection advice.

5. Resin synthesis and coating resin solutions

Applicable products:

• Alkyd resin
• Unsaturated polyester resin (for coating)

In the field of resin synthesis, we can provide reactor system design from experimental scale-up to industrial production, covering temperature control, reaction curve management, and discharge system to ensure stable resin performance and meet coating application requirements.

Our services extend beyond equipment manufacturing, including:

1. Product formula and process route recommendations
2. Equipment selection and non-standard structure design
3. Complete production line layout and automation control
4. Installation, commissioning, and production technical support